Another milestone of caterpillar intelligent manuf

In order to avoid sample damage, another milestone of caterpillar intelligent manufacturing

recently, caterpillar has achieved good news frequently. No, just last month, the first marine 3516chd produced by caterpillar Tianjin factory（ 2682BHP@1600RPM ）Promote the official delivery of engine products in Tianjin factory, which represents that the first marine engine products produced by Tianjin factory are officially offline and put into use! At the same time, this is also a major moment for caterpillar agents and ship customers in the Asia Pacific region, which means that shorter delivery cycles, faster service and product support, and more optimized costs have become a reality

another milestone of caterpillar intelligent manufacturing

you may not know that marine engine is one of the most complex applications of diesel engine in various fields. Caterpillar Tianjin factory has obtained the certification of major ship level cooperatives, including CCS, ABS, dnv-gl, BV and LR. Among them, ABS is the quality system certification, which is unique among domestic manufacturers of high-speed marine engines with the same power! The delivery of the first marine engine is undoubtedly another milestone for caterpillar Tianjin plant and caterpillar marine machinery department

intelligent manufacturing

you must be familiar with the name of caterpillar Tianjin Co., Ltd. As Caterpillar's largest single investment company in the Asia Pacific region, caterpillar Tianjin company is a perfect continuation of Caterpillar's innovation DNA. Not only that, it is also the second and only cat 3500 engine factory built outside the United States

not only that, caterpillar Tianjin factory is a "smart factory" that runs the concept of intelligent manufacturing through all processes, considering sustainability from all stages of design, R & D, production, testing and so on. Today, while sharing the good news, let's also go to Caterpillar Tianjin factory to explore the mystery of intelligent manufacturing

Design

Design

caterpillar Tianjin factory actively introduced the strategic concept of intelligent manufacturing at the beginning of the design. The factory has introduced a world-class engine production line, which is built by a Sino American multinational elite team after three years of cooperation, and adopts the concept of industrial 4.0 intelligent manufacturing. By using SAP me intelligent manufacturing system, the multi-party management system is "woven" into an intelligent network to interconnect equipment and products. Machines, parts, systems and production personnel can maintain uninterrupted digital information exchange through networks, which not only realizes the visualization, controllability and intelligent data analysis of the whole production process, but also makes production management more efficient

research and development

research and development

3. The horizontal tensile testing machine of steel wire rope adopts computer control for the whole experimental process. Of course, high-quality products cannot be separated from strict control in the research and development process. Caterpillar Tianjin Co., Ltd. has strictly implemented the advanced quality planning for each new product introduction, and simulates and verifies the new product development, quality control, process line and improvement scheme through 3D simulation technology, which can effectively reduce various risks in formal production and contribute to the continuous improvement of the process. In addition, the introduction of active fool proof and error proof technology, through the use of wireless handheld barcode scanning equipment and automatic QR code scanning equipment, reduces the probability of errors caused by manual operation, and greatly improves the quality of R & D products

production

production

in caterpillar Tianjin factory, many interconnected automatic equipment form an automatic line for mixed production of multiple products. Sapme intelligent manufacturing system will configure and convey information according to work orders of different products, guide workers to carry out corresponding operations or command equipment to automatically perform operations. Through this system, the factory has greatly improved the automation rate of the production line, effectively realized the paperless production information management, and greatly reduced the risk that these rapid reaction pur raw materials should be uniformly sprayed on all the surfaces of large components. At the same time, the data acquisition function of sapme realizes the whole process traceability of production data, and provides sufficient data basis for the improvement and improvement of process flow

detection

detection

the test room of caterpillar Tianjin Co., Ltd. adopts a world-class test system. Through the automatic transmission of conveying tools, the test products can achieve rapid docking, and there are relatively high-speed contact surfaces, such as the mating surface of sliding bearings and the working surface of gear teeth, which greatly reduces the preparation time in the test room and effectively improves the utilization rate of equipment

more importantly, caterpillar Tianjin Co., Ltd. promotes the corporate culture of "casting quality" throughout the company. On the one hand, the production staff conduct self inspection and mutual inspection according to the guidance in the production process, and set up quality doors in key processes. The strict process cooperates with SAP me high-tech system to effectively control the risk of unqualified products leaving the factory

in the era of intelligent machines, caterpillar Tianjin Co., Ltd. will continue to move forward on the road of continuous improvement, further use innovative intelligent management methods, and boost the progress of the enterprise with more sustainable operations, products and services. At the same time, we will make our contribution to the progress of economy, environment and society, and actively help "build a beautiful China" through innovation, cooperation and continuous progress